Sendemory Metal Products Co., Ltd.

High-filling masterbatch granulator introduction editor production equipment single-screw internal mixing granulation production line
Processing materials +% calcium carbonate
Capacity/(depending on the customer's formula, process, production conditions)
Editing of technical parameters of system unit
Ⅰ. The color of the machine is gray. The main unit is gray. The electric cabinet is computer color and the shield is yellow. Hydraulic plate automatic screen changer, air-cooled die surface, hot-cut granulation auxiliary machine, three-stage cyclone separator, air-cooled vibrating screen (.) A set of air-blown silos
Technical configuration editor
(1) Pressurized kneading One mixing machine
Project
Content
Specifications
Remarks
Mixing capacity (liter)
Active motor
Tilt motor
Cylinder diameter
Heating method
Electric heating
Tipping angle
Feeding method
Rear projection type
Temperature control system
Water cooling
Temperature control accuracy
℃
Actual material temperature display error
Mechanical weight
Installation dimensions
Stirring shaft speed (front)
Stirring shaft speed (rear)< br/> (2) Automatic tipping bucket elevator
, loading motor power
, limit switch upper and lower limits, special optimized arc design of the slideway, smooth and reliable transportation.
The lifting hopper is made of stainless steel.
, transport the lump material kneaded by the kneader to the cone double feeder.
(3) One cone double forced feeder
) Motor power, Taiwan Yaskawa frequency conversion speed regulator.
) The feeding screw is a conical twin-screw forced blanking, nitrided chromium plating, and has a high surface finish.
) The surface of the feeding body is polished and hard chromium plated, making it smooth and wear-resistant.
) The inner surface of the feeding hopper is polished and hard chromium plated, making it smooth and wear-resistant.
(4) Extruder
The reduction box adopts a series of high-precision hard-toothed gear transmission devices with thrust seats specially designed for single-screw rubber and plastic extruders. The design adopts/"Cylinder Gear According to various technical specifications stipulated in "Reducer", the output shaft is made of high strength, and other gears and shaft parts are made of high-strength materials. The gears are processed by carburizing, quenching, and gear grinding processes. The gears have high precision and hardness. The gear precision is grade 1. The tooth surface hardness is ~, and a thrust bearing is installed at the front end of the hollow output shaft to withstand the axial thrust of the screw during operation. The whole machine has small size, high load-bearing capacity, stable transmission, low noise and high efficiency. When the oil level is lower than the oil mark, please add medium-load industrial gear oil or oil (the oil needs to be purchased by the customer).
, main motor
) Type-level AC motor
) Power
) TECO frequency conversion speed regulation
) Motor speed.
, screw
) Diameter aspect ratio
) The material is nitrided, nitrided, and the deep brittleness is not greater than grade. The screw surface is hard chrome plated.
) The screw core is cooled by water
, barrel
) The material is nitrided, nitrided, and the deep brittleness is not greater than grade
) The barrel is slotted and copper plated pipe to pass cooling water
) A protective cover is added to the screw barrel, made of stainless steel
. The cooling medium of the soft water circulation cooling system is soft water
) Water pump motor power
) The water tank is external, Easy to clean and repair
) Needle valve, controlled by Taiwan Qiangshi high-precision automatic water control solenoid valve
) Cooling water inlet and return main pipes are made of stainless steel,
) Cylinder and main circulation The connections between water pipes are made of copper pipes
) The circulating water tank is made of stainless steel
) The heat exchanger model is type
, and the heating section uses high-quality cast aluminum heaters.
, Hydraulic plate type automatic screen changer
Screen changer
) The fixed position is between the discharge end of the barrel and the machine head
) Plate type filter automatic screen changer, flow section It is round
) Equipped with cast copper heater piece
) Dual station contains two porous plates
A set of hydraulic cylinder, hydraulic station, etc.
, die surface cutting machine head
) equipped with machine head pressure sensing device
) equipped with machine head melting temperature sensing display device
) equipped with strip template, heater, etc. Set
, interlocking control system
) The host temperature control system adopts Omron intelligent instrument, with dual channels, parameter self-tuning and heater break indication functions
) The host interlocking protection function single screw The main machine and the gearbox oil pump are interlocked
) The machine head is equipped with melt pressure and melt temperature displays, in which the melt pressure is interlocked with the main machine to achieve overpressure protection.
, electrical control system
), AC
) AC contactor product of Siemens, Germany
) Host circuit breaker, Korea
) Intermediate relay, product of Japan Omron
) Temperature control meter Japanese Omron products
) Other low-voltage electrical and buttons, switches France Schneider
) Electrical control cabinet control includes temperature control system, drive system, interlocking and inter-control system
(5) Wind Cold die surface cutting auxiliary machine system
) Air-cooled die surface cutting granulator, one motor power, TECO frequency conversion speed regulation
) Hot cutting pelletizing cover blowing type, one piece of stainless steel
/> ) First-level cyclone separator, made of stainless steel with water interlayer, one piece is connected by stainless steel pipe. One material conveying fan
) Secondary cyclone separator, made of stainless steel, one piece is connected by stainless steel pipe. Material conveying fan One
) Three-stage cyclone separator, made of stainless steel and connected by stainless steel pipes. One material conveying fan
) One extended vibrating screen, the screen is made of stainless steel, and one cooling fan
br/>) Silo, one piece, stainless steel blower, stainless steel pipeline transportation.
(6) Random spare parts and tools
) Host input and output oil seal sleeve
) Hot cutting blade handle
) Allen wrench set
) High temperature resistant gloves
(8) Random document set, including
) a copy of unit layout diagram
) a copy of internal mixer operating instructions
) a copy of unit installation and operating instructions
) frequency converter manual One copy
) A set of electrical installation drawings
) One copy of the main electrical component instructions
) One copy of the unit qualification certificate
) One copy of the unit delivery list


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